PHYSICO-CHEMICAL STUDIES OF RAW MATERIALS FOR OBTAINING PHOSPHORUS-CONTAINING FERTILIZERS

Authors

  • B.M. Smailov M. Auezov South Kazakhstan University
  • B.S. Zakirov Institute of General and Inorganic Chemistry
  • Sh.Т. Koshkarbayeva M. Auezov South Kazakhstan University
  • A.А. Kadirbayeva M. Auezov South Kazakhstan University
  • Usha K Aravind Cochin University of Science and Technology
  • N.N. Issabayev Al-Farabi Kazakh National University

Keywords:

Сottrel dust, calcium monophosphate, technogenic waste, sulfuric acid, phosphorus-containing fertilizers.

Abstract

Introduction. To date, accumulated industrial waste creates serious environmental
problems in the regions. Therefore, their processing in order to obtain valuable products is an urgent task.
As a result of the reduction electric smelting of phosphorite raw materials in the Novo-Dzhambul
phosphorus plant, about 150-160 kg of cuttrel dust is formed per 1 ton of yellow phosphorus. The
resulting cuttrel dust is considered as a secondary raw material, it can be used to obtain phosphoruscontaining mineral fertilizers, since the boiler dust contains a proportion of phosphorus and other useful
components. The purpose of this work is the processing of phosphorus production waste - cuttrel dust
with the use of sulfuric acid to obtain phosphorus-containing mineral fertilizers. Methodology. For the
processing of cuttrel dust under experimental conditions, instrumental test methods were chosen using a
scanning electron microscope (SEM) of the Jeol JSM-6490l V brand, a multi-parameter portable
cyberscanner (PCD 650 Eutech) and a Q-1500 Derivatograph. Results. According to the results of
microscopic studies, it was determined that the content of the main useful component in the cuttrel dust
P2O5 in the range of 30-31%. The thermodynamic regularities of the process of decomposition of cuttrel
dust with the help of a solution of sulfuric acid have been studied. The standard thermal effects of changes
in the enthalpy, entropy and the value of the Gibbs energy of the system at a temperature of 333–363K
were determined using the HSC-6 complex program. The methods of mathematical processing are
considered in order to determine the reliability of the results of the experimental work. The optimal
technological parameters of this process have been established and determined. Conclusion. A technology
has been developed for obtaining phosphorus-containing monocalcium phosphate based cuttrel dust from
the waste of the Novo-Dzhambul phosphorus plant using sulfuric acid solutions. The advantage of the
resulting phosphorus-containing component is that it has a high solubility and absorption of phosphorus to
plants. They are also characterized by a high content of phosphorus-containing substances, which ensure
the growth and productivity of agricultural plants and plant resistance to environmental stress factors.

Author Biographies

B.M. Smailov, M. Auezov South Kazakhstan University

PhD

B.S. Zakirov, Institute of General and Inorganic Chemistry

Doctor of chemical sciences, professor

Sh.Т. Koshkarbayeva, M. Auezov South Kazakhstan University

Candidate of technical sciences, professor

A.А. Kadirbayeva, M. Auezov South Kazakhstan University

Candidate of technical sciences, professor

Usha K Aravind, Cochin University of Science and Technology

PhD, professor

N.N. Issabayev, Al-Farabi Kazakh National University

PhD

Published

2023-06-20