PRODUCTION OF PROPPANTS BASED ON FERROALLOY PRODUCTION WASTE AND ASSESSMENT OF THEIR OPERATIONAL CHARACTERISTICS

Authors

  • Kairat Adyrbekovich Kadirbekov A.B. Bekturov Institute of Chemical Sciences JSC
  • Mels Tleuberdievich Oshakbayev A.B. Bekturov Institute of Chemical Sciences JSC
  • Nurdaulet Amanzholovich Buzaev A.B. Bekturov Institute of Chemical Sciences JSC
  • Nursultan Oralbaev A.B. Bekturov Institute of Chemical Sciences JSC
  • Gulnar Seithal A.B. Bekturov Institute of Chemical Sciences JSC
  • Sulushash Keneges A.B. Bekturov Institute of Chemical Sciences JSC
  • Nurgul Shadin Abai Kazakh National Pedagogical University
  • Arman Zhumagulovich Abyurov ТОО «Научно-инженерный исследовательский центр ERG», АО «КБТУ»
  • Raushan Kaiynbayeva A.B. Bekturov Institute of Chemical Sciences JSC
  • Asylbek Alibekovich Yespenbetov A.B. Bekturov Institute of Chemical Sciences JSC
  • Mizambek Baimbetov A.B. Bekturov Institute of Chemical Sciences JSC

DOI:

https://doi.org/10.51580/2025-4.2710-1185.46

Keywords:

Proppants, Ferroalloy Slags, Hydraulic Fracturing, Operational Characteristics, Мagnesium Silicates, Technogenic Raw Мaterials

Abstract

The possibility of producing proppants from ferroalloy production waste (RFKh and VUFKh slags) using liquid glass and a polymer coating (PVA) was investigated.

It was found that VUFKh slag, rich in strength-forming phases (90.5%), is the most promising raw material. Proppants obtained from VUFKh slag achieved standard sphericity values, but do not meet the requirements of GOST 54571-2011 for crush resistance (20% excess of the standard) and solubility in HCl.

The technological feasibility of producing magnesium silicate proppants, suitable for use in medium-pressure reservoirs, has been substantiated, with the need for further optimization of the mixture composition and firing regime to achieve full compliance with GOST. The use of this waste is recognized as economically viable.

Author Biographies

Kairat Adyrbekovich Kadirbekov, A.B. Bekturov Institute of Chemical Sciences JSC

Doctor of Chemical Sciences

Mels Tleuberdievich Oshakbayev , A.B. Bekturov Institute of Chemical Sciences JSC

Doctor of Technical Sciences

Nurdaulet Amanzholovich Buzaev , A.B. Bekturov Institute of Chemical Sciences JSC

Doctoral student PhD

Nursultan Oralbaev, A.B. Bekturov Institute of Chemical Sciences JSC

Master

Gulnar Seithal , A.B. Bekturov Institute of Chemical Sciences JSC

Bachelor

Sulushash Keneges , A.B. Bekturov Institute of Chemical Sciences JSC

Bachelor

Nurgul Shadin , Abai Kazakh National Pedagogical University

PhD

Arman Zhumagulovich Abyurov, ТОО «Научно-инженерный исследовательский центр ERG», АО «КБТУ»

Doctoral student 

Raushan Kaiynbayeva , A.B. Bekturov Institute of Chemical Sciences JSC

Candidate of Chemical Science

Asylbek Alibekovich Yespenbetov , A.B. Bekturov Institute of Chemical Sciences JSC

Doctor of Chemical Sciences

Mizambek Baimbetov , A.B. Bekturov Institute of Chemical Sciences JSC

Candidate of Technical Sciences

Published

2025-12-04